On a chilly winter's day in 2008, a group of dedicated individuals at ATech, a company specializing in tailor-made electronic solutions, stumbled upon a revelation that would change the course of their company's history.  

They learned their homeland lagged a decade behind some other countries in adopting pellet-based heating systems. Undeterred, they embarked on a journey to create a revolutionary furnace rooted in Slovenian expertise and technology.

Fumis Platform is an Industry Leader

Efficient biomass combustion with low emissions and minimal slagging relies heavily on the quantity and method of air supply. To optimize the process, the combustion chamber should be divided into two zones: a primary and a secondary combustion zone, each with its own air supply.

In the primary combustion zone, combustion begins with three phases: drying, wood gasification (also known as pyrolysis), and initial combustion. During drying, moisture is released and evaporated from the biomass. In the gasification phase, the dry biomass decomposes into volatile combustible gases and char. This stage requires energy input and takes place with an air ratio below the stoichiometric level, meaning there is a limited air supply.

In the secondary combustion zone, the volatile gases are combusted with an excess of air. 

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At the same time, the remaining char continues to burn in the primary zone. Both processes release energy. These zones often operate simultaneously when unburned pellets are introduced into the system. Effective mixing of secondary air with the flue gases is essential for complete combustion, and this is achieved through precise air dosing. The longer the flue gas remains in the furnace, the more complete the combustion.

The amount of excess air in the secondary zone is a key factor in controlling emissions of carbon monoxide (CO) and unburned hydrocarbons (OGC). However, a tradeoff exists. If the air supply is too low, CO and OGC emissions increase, although nitrogen oxide (NOx) emissions stay relatively low. With greater excess air, CO and OGC decrease, but NOx emissions rise. Research has shown that biomass burners often emit two to four times more NOx than oil burners.

Many biomass boilers and burners that lack electronically controlled combustion systems are designed to operate with high excess air. More precise air management, using variable-speed fans controlled by CO or Lambda sensors, can significantly reduce emissions. Biomass boilers equipped with Lambda control are considered state-of-the-art, but many systems still only allow for manual adjustments.

Two other important parameters influencing emissions are residence time and combustion temperature. A high temperature and extended residence time can reduce CO and OGC emissions to near zero. However, NOx levels tend to increase with temperature unless the residence time is sufficient. 

Therefore, air staging, which ensures high temperatures and long gas retention times, is an effective method for reducing emissions in pellet boilers.

Why is sustainability imperative for our future? Is Japan a challenging market to enter? And what were the 2022 projections for the biomass heating system industry? Discover answers in Fumis Talks, featuring interviews with industry leaders, recorded at Progetto Fuoco 2022 – a global epicenter for biomass heating systems."

Martin Rolih

Martin Rolih

Product Manager

Martin is a great heating technology expert. The more you dig into technical details, the more he knows. He is always eager to discover new solutions as well as new adrenaline sports, which he adores.

Dimitrije Nikolić

Dimitrije Nikolić

Product Manager

Dimitrije is specialized in cloud services and web applications. But trained in the libero position in volleyball, he is used to fill in all missing roles in Fumis solutions specification, customer care, and other consulting play roles.

Tadeja Doles

Tadeja Doles

Sales Logistics

She will guide you through all essential milestones of the business cooperation and handle all after-order activities, ensuring seamless transactions and customer satisfaction. She loves working with people, so she'll definitely add a unique touch of warmth and care to her role.